Stitching wire gauge selection depends on the specific stitching head and the thickness of the material being stitched. 24-gauge wire is commonly used for lighter-weight booklets and saddle-stitched publications, while 25-gauge wire is preferred for applications requiring a finer wire diameter. Both gauges provide consistent clinch formation, reliable penetration through multi-page signatures, and strong, flat staple profiles that lie flush on the finished piece.

Supplied on 70-pound spools, these wire spools offer an economical quantity for medium to high-volume bindery operations, reducing changeover frequency and keeping your line running efficiently. The round wire profile feeds smoothly through stitching heads without jamming or wire drag.

Specifications:
Gauge: 24 & 25 gauge (available)
Spool Weight: 70 pounds
Wire Type: Round
Color: Silver
Application: Saddle stitching / booklet making

Shipping Note: This item is not eligible for flat rate shipping. Freight will be quoted based on weight and destination. An updated shipping amount will be provided after the order is placed.

When anilox cells become plugged with dried ink residue, ink transfer efficiency drops — leading to color inconsistencies, higher ink consumption, and reduced print quality. SunClean V3-25 addresses this directly by chemically attacking the bonded ink matrix within the cell structure, releasing it without mechanical abrasion that could damage fine cell geometries. Used as part of a regular maintenance program, V3-25 virtually eliminates the need for soda blasting, laser cleaning, or other aggressive anilox maintenance procedures — saving significant production time and maintenance costs.

V3-25 is safe for use on ceramic, chrome, and metal-tipped anilox rollers and is compatible with a wide range of press wash systems. It can be applied manually or circulated through automatic wash systems on press.

Features:
Removes solvent-based, UV, and cross-linked water-based inks
Dissolves and lifts cured ink from anilox cells
Restores anilox cell volume
Reduces or eliminates need for soda blasting
Saves production time and maintenance costs
Safe for ceramic, chrome, and metal-tipped rollers

Product: SunClean V3-25 Anilox Roller Cleaner
Application: Flexographic / Anilox Roller Maintenance
Compatible Inks: Solvent-based, UV, Water-based (cross-linked)
Brand: SunClean

Rilsan (polyamide) coating is the industry-preferred surface material for wash-up rollers in offset lithography. Its excellent chemical resistance to press washes and cleaning agents ensures long service life while maintaining a stable, consistent durometer. Unlike rubber-surfaced rollers, Rilsan resists swelling and degradation from repeated solvent exposure, making it a cost-effective long-term solution for press wash-up systems.

The non-chilled construction is suited for standard wash cycle temperatures and provides reliable performance across a wide range of press wash chemistries. The holes-on-both-ends configuration makes this roller compatible with a broader range of SM74, CD74, and XL75 press configurations compared to single-ended variants.

This roller ships as an exchange unit. Your reground and recovered roller is ready to install upon receipt. The worn core must be returned within 30 days to avoid additional core charges.

Compatible Press: Heidelberg SM 74 / CD 74 / XL 75
Part Number: M2.009.015
Dimensions: 2.811″ diameter × 29″ length
Mounting: 3-bolt, hole both ends
Roller Type: Rilsan Wash-up (Non Chilled)
Program: Exchange (return core within 30 days)
Condition: Reground and recovered to OEM specification

Rilsan (polyamide) coating is widely regarded as the premium surface material for wash-up rollers in offset lithography. It provides excellent chemical resistance to aggressive press washes and cleaning solvents, extending roller service life while maintaining consistent durometer and surface finish run after run. The chilled core construction helps maintain stable temperatures during high-volume wash cycles, reducing the risk of premature roller swelling or surface degradation.

This roller is supplied as an exchange unit. Upon ordering, you will receive a reground and recovered roller ready to install on press. Your original worn core must be returned within 30 days to avoid additional core charges. The exchange program makes it cost-effective to maintain a fresh roller inventory without the lead time of a full custom grind.

Compatible Press: Heidelberg CD 74 / XL 75
Part Number: L2.009.025S/02
Dimensions: 2.811″ diameter × 29″ length
Mounting: 3-bolt, hole one end
Roller Type: Chilled Rilsan Wash-up
Program: Exchange (return core within 30 days)
Condition: Reground and recovered to OEM specification

The blend of solvents in Suncure EC OEM Wash delivers excellent ink-cutting ability, breaking down cured and uncured energy curable inks quickly and thoroughly. Unlike some press washes that leave behind an oily residue that can interfere with subsequent print jobs or ink adhesion, Suncure EC OEM Wash evaporates cleanly and leaves press surfaces ready for the next run. It also provides the corrosion protection required for FOGRA approval, protecting metal components in the dampening and ink systems from oxidation and long-term wear.

EPDM-safe formulation ensures compatibility with the rubber components commonly found in manroland and Heidelberg EC press configurations, where EPDM rollers and seals are standard.

Features:
FOGRA-approved for energy curable press applications
Approved for manroland and Heidelberg EC presses
Excellent ink-cutting ability
No oily residue
EPDM safe
Required corrosion protection for FOGRA compliance
Flash point: 141°F (61°C)

Application Directions:
Use straight (neat) — no dilution required.
Hand wash: Generously coat cloth or rag and wipe surface until clean.
Rollers: Apply directly into the roller train, allow the mixture to loosen ink, then engage the wash-up blade until all residues are removed.

Product: Suncure™ EC OEM Wash
Approval: FOGRA compliant
Compatible Presses: manroland, Heidelberg (EC configurations)
Application: Energy curable ink systems
Brand: Suncure

The 3-ply compressible construction is designed to absorb impression shock while maintaining precise dot reproduction and consistent ink transfer across the full printing width. Compressible blankets are the preferred choice for high-quality sheetfed and web offset work because they reduce the risk of smashing under abnormal impression pressure, extend blanket service life, and help maintain consistent print density throughout long press runs.

The SBS (Special Blanket Surface) formulation provides excellent ink release characteristics, sharp dot definition, and strong resistance to solvents and fountain solutions commonly used on Didde press configurations. Whether running process color or single-color work, this blanket delivers the ink transfer consistency and durability that Didde press operators demand.

Specifications:
Dimensions: 18.5″ × 20.5″ × .067″
Construction: 3-ply compressible
Surface: SBS (Special Blanket Surface)
Compatible Press: Didde web offset presses
Quantity: 6 blankets per order
Origin: Made in USA by DYC Company

The SunChromatic SBS Didde Blanket is available from MPS Printing Supplies. Contact us for current pricing, availability, and bulk order options for your Didde web press operation.

The Trelleborg Reeves 823-3 Ply Didde Printing Blanket is a premier choice for professionals in the printing industry. This blanket is meticulously designed to deliver high performance across various printing methods, particularly in offset printing. The three-ply design ensures exceptional durability and longevity, which is crucial for maintaining quality over extended use. In this article, we delve into the unique features of the Didde Printing Blanket, its advantages, and why it is a preferred option among printing experts.

Each layer of the Didde Blanket is purposefully constructed: the outer layer provides a smooth and consistent surface for ink application, while the middle layer serves to absorb shocks during the printing process, ensuring that the press operates smoothly. The inner layer is engineered for stability, allowing for a secure grip on the printing plate. This layered approach not only enhances the quality of the print but also contributes to the overall efficiency of the printing process.

Maintaining the Didde Printing Blanket is essential for preserving its performance. Regular cleaning is recommended to prevent ink build-up, which can compromise print quality. Many professionals suggest using specific cleaning agents that are designed for printing blankets, ensuring that the integrity of the surface is maintained. Proper maintenance not only prolongs the life of the blanket but also enhances the consistency of print results.

In summary, the Trelleborg Reeves 823-3 Ply Didde Printing Blanket is an outstanding choice for anyone in the printing industry. Its combination of durability, flexibility, and eco-friendliness makes it a valuable asset for print shops of all sizes. By utilizing this blanket, businesses can enhance their printing operations, achieve superior results, and contribute to more sustainable printing practices. The Didde Blanket is indeed a remarkable option that elevates the standard of quality in printing.

Part number: M2.030.501

Exchange Roller – Return core within 30 days to avoid additional charges.

The Alcolor Pan Roller is designed for the Heidelberg SM74. It is composed of a splash pan, an ink roller and a dampening roller. It is used to apply fountain solution onto the blanket cylinder of offset printing machines.

The Alcolor Pan Roller assembly on the SM 74 includes a splash pan, ink roller, and dampening roller that work in concert to deliver a continuous, metered film of fountain solution into the Alcolor dampening circuit. Precise performance at the pan roller stage is fundamental to maintaining stable ink-water balance on the SM 74 — any wear or degradation of the pan roller components introduces variability into fountain solution pickup that propagates through the entire dampening system.

A worn SM 74 Alcolor Pan Roller causes dampening problems that often present as scumming, toning, ink emulsification, inconsistent dot gain, and difficulty holding stable ink density during the press run. Because these symptoms overlap with ink, chemistry, and plate issues, a degraded pan roller is often overlooked as the root cause. Replacing a worn M2.030.501 pan roller with a precision-recovered unit frequently resolves persistent dampening problems that have resisted other corrective measures.

Supplied as an exchange unit — return your worn core within 30 days to avoid additional charges. All exchange rollers are precision-ground and recovered to OEM specifications for a drop-in fit. Contact us for volume pricing and availability.

Compatible Press: Heidelberg SM 74
Part Number: M2.030.501
System: Alcolor Continuous Dampening
Program: Exchange (return core within 30 days)
Condition: Reground and recovered to OEM spec

A properly functioning SM74 water form roller is essential for maintaining ink-water balance on press. When this roller wears or hardens over time, you will notice issues such as uneven dampening, ink feedback into the water system, and ghosting on the sheet. Replacing it with a quality exchange roller restores consistent dampening performance and helps reduce makeready time.

This SM74 Alcolor water form roller is supplied as an exchange unit. Return your worn core within 30 days to avoid additional charges. All exchange rollers are precision-ground and recovered to OEM specifications, ensuring a drop-in fit on your Heidelberg SM 74 press with no modification required.

Compatible Press: Heidelberg SM 74

Part Number: M2.030.560

Program: Exchange (return core within 30 days)

Condition: Reground and recovered to OEM spec

MPS Printing Supplies stocks the Heidelberg SM 74 Alcolor Water Form Roller (Exchange) M2.030.501 as a ready-to-install exchange unit, recovered to OEM tolerances for drop-in fitment on your SM74 press. Ordering an exchange roller is a cost-effective alternative to full replacement, reducing press downtime and keeping your Alcolor dampening system running at peak efficiency.

A worn or glazed Alcolor Water Form Roller compromises dampening performance on the SM 74 by delivering uneven moisture to the plate. Symptoms include scumming in areas receiving insufficient dampening, dot gain and ink emulsification in over-dampened areas, and toning that persists despite fountain solution adjustments. Because the water form roller contacts the plate at full press speed on every impression, it wears faster than most other dampening components and should be part of a regular preventive maintenance schedule on the SM 74.

This Heidelberg SM 74 Alcolor Water Form Roller New Style is supplied as an exchange unit. Return your worn core within 30 days to avoid additional charges. All exchange rollers are precision-ground and recovered to OEM specifications, ensuring a drop-in fit with no press modification required.

Compatible Press: Heidelberg SM 74
Part Number: M2.030.080F-1
Version: New Style
System: Alcolor Continuous Dampening
Program: Exchange (return core within 30 days)
Condition: Reground and recovered to OEM spec